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Page 32 Never modify the ATV through improper installation or use of accessories. Sportsman EFI Touring – Aportsman magnets are damaged, starter must be replaced. The flat side of the roller pin faces downward when the shaft side is laying flat on the bench. Reinstall the harness assembly into the headlight assembly. Replacement safety decals are provided by Polaris at no charge.

The top of the coil To install gearcase, reverse removal procedures. Cold Weather Operation Any condensation must be drained. Keep both hands on the handlebars. Use the following procedure to make the adjustment. Break-In Period The break-in period for your new Polaris ATV is the first ten hours of operation, or the spirtsman it takes to use the first two full tanks of mabual.

If a decal becomes illegible or comes off, contact your Polaris dealer to purchase a replacement. They do not allow enough ventilation to prevent condensation, and may promote corrosion and oxidation.


Terminal Preparation Use Polaris corrosion resistant Nyogel grease PN on battery bolts and terminals when installing a battery. See page for the part numbers of Polaris products.


Install the cam assembly helix over the shaft.

Disassembly Using special tool PNapply and hold downward oaners on the outer spring retainer and remove the snap ring A. Secure the fuel cap, oil cap and seat. Conventional Battery Always keep battery terminals and connections free of corrosion. Light Switches The light switch is located on the left handlebar.

Always use Polaris-recommended spark plugs. When the switch is on 2X4, the ATV is in two-wheel drive at all times. Auxiliary power outlets provide 12V power for operating accessories such as hand held spot lights. No clunky paper manuals without a search! Start bearing in housing. Wear eye protection during assembly. Failure to follow the warnings contained in this manual can result in serious injury or death.

Polaris Sportsman 500 Manuals

Page Parking on an Incline Contact an authorized Polaris Quadricycle dealer or call Polaris at Parking on an Incline Table polafis Contents Add to my manuals Add. Shopbop Designer Fashion Brands. Use a micrometer and measure disc thickness at 8 different points around perimeter of disc.

This flow chart assumes that the starter lockout system is functional.

The setting will increase by one hour each time manuxl button is pressed. D See next exploded view on next page. The U-shaped roll pin in front prop shaft.

Polaris 2007 Sportsman 500 EF Service Manual

Page of Go. As engine speed increases, the force exerted on the movable drive sheave by the flyweights also increases.

Pull the hub and strut assembly out and pull the drive-shaft out of the hub. WARNING After any overturn or accident, have a qualified service dealer inspect the entire vehicle for possible damage, including but not limited to brakes, throttle and steering systems.


Oil will be forced in and around the piston rings and ring lands, coating the cylinder with a protective film of fresh oil. The outside insert Manuaal should be flush metal screw. Transmission Oil Periodic Maintenance Chart beginning on iwners Polaris dealer to perform any service that may be necessary for your vehicle. Amazon Inspire Digital Educational Resources.

Take care not to Remove CV joint from end of shaft. Therefore, we strongly recommend that consumers do not install on a Polaris ATV any equipment that may increase the speed or power of the vehicle, or make any other modifications to the vehicle for these purposes.

Polaris Sportsman EFI ATV Owners Manual: Manufacturer: : Books

Use the K-turn to turn around. Never carry more than one passenger on this 2-up Quadricycle. All service must be performed by your authorized Polaris dealer. Thoroughly clean cylinder head A surface to remove all traces of gasket material and carbon. Serious burns can result from contact with Proper servicing and upkeep of your battery is very skin, eyes or clothing.

Inspect plugs and replace if necessary No spark to spark plug Inspect plugs, verify stop switch is on Water or fuel in crankcase Immediately see your Polaris dealer Low battery voltage Recharge the battery to Your Polaris ATV has an auxiliary brake 1 for added safety. If the vehicle begins rolling downhill, never apply engine power.